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Rectangular Bloom / Square Billet Casting Machine / CCM Machine

Categories Continuous Cast Billets
Place of Origin: Jiangsu Wuxi China (mainland)
Brand Name: Haijun MACHINERY
Model Number: R8M 5strands
MOQ: 1 Set
Packaging Details: Container
Delivery Time: 5 months
Payment Terms: T/T , L/C
Supply Ability: 30 strands CCM per year
Certification: ISO 9001
Price: Negotiable
Condition: New
Voltage: 380v
After-sales: Service Provided: Engineers available to Home installation and debugging
Strand Quality: 1 - 8 / Customize
Casting Type: Customize
Weight: Customized Dimension
Warranty: 1 year
Working Hours: 24hrs
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    • Product Details
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    Rectangular Bloom / Square Billet Casting Machine / CCM Machine


    Rectangular Bloom / Square Continuous Cast Billets / CCM Machine


    Ladle support type:Ladle turret

    radius: R8M

    Strand number: 5 strands

    with ISO certification

    advanced design


    We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.


    Description:


    1. Basic standby technical parameters:


    Steel billet casting machine radius

    8m

    Strand quantity

    5 strands

    Ladle support type

    Ladle turret

    Ladle turret

    Straight arm type

    Tundish car

    High-low track drive, cross sliding function

    Casting method

    Metering nozzle, open casting,casting powder

    Secondary cooling

    Gas and water cooling ,2 adjusting circuit per strand

    Withdrawal straightening machine

    Totally 5 roller, progressive straightening

    Roll table

    Chain group centralized drive

    Dummy bar

    Rigid, with self-adapting dummy bar head

    Billet cutting

    Auto flame cutting machine

    Billet conveying

    Group centralized live roller table

    Cooling bank type

    Sliding way,shift steel machine


    2. Technical process description and capacity of steel billet CCM


    Induction furnace:

    Nominal capacity

    60T

    Tap-to-tap cycle

    45min

    Furnace quantity

    1set


    Production capacity

    Working days

    330 days/year

    Average number of daily furnace

    24/day

    Production capacity

    600,000~800,000t/year


    3. Casting speed, productivity and strand quantity


    R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:

    Casting sectional area(mm)

    180x180

    200×200

    220×220

    Casting speed(m/min)

    1.6

    1.8

    2.0


    NO.

    Billet

    size

    Casting speed

    hourly output

    (tons)

    Daily output

    20hour

    (tons)

    Annual output(300days)

    (tons)

    1

    180×180

    1.6m/min

    21.98

    439

    131,700

    2

    200×200

    1.8m/min

    27.13

    543

    162,900

    3

    220×220

    2.0m/min

    36.47

    729

    218,700

    The calculation results is the ideal state of the production, please according to own actual situation of adjustment.

    Steel grade

    Casting grade(m/min)

    Effective deformation rate(ε)

    Allowable deformation rate(εmax)

    Straight carbon steel

    1.8~2.5

    Please refer to the computational table

    0.25

    Low alloy steel

    1.3~2.0

    Please refer to the computational table

    0.15~0.2


    4. CCM equipment parts list


    Equipment name

    Weight

    Model and specification

    Unit

    1

    Ladle turret
    Hydraulic drive,sign arm load 120T,with weighting

    46T

    set

    1

    2

    Tundish arriage
    High and low legs

    10×2=20T

    set

    2

    3

    Tundish

    6×2=12T

    set

    2

    4

    Slag Pot

    1.5T

    set

    1

    5

    Casting operation
    boxes cantilever
    rack

    0.2×5=1T

    set

    5

    6

    150×150 Mould
    R8,length900

    0.57×5=2.85T

    set

    5

    7

    Mould cover

    0.1×5=0.5T

    set

    5

    8

    Vibrate device

    3.4×5=17T

    set

    5

    9

    Spray collecting pipes

    0.4×5=2T

    set

    5

    10

    Direction roller

    0.2×5=1T

    set

    25

    11

    Rigid dummy bar

    2.3×5=11.5T

    set

    5

    12

    Dummy bar storage device

    1.4×3=4.2T

    set

    5

    13

    Straightening and
    withdrawal machine

    6×5=30T

    set

    5

    14

    Straightening and
    withdrawal machine
    common base

    4T

    set

    1

    15


    Shears approach roller

    Frequency control, water cooling

    3.5×5=17.5T

    set

    5

    16


    Flame cutting machine

    3×5=15T

    set

    5


    Infrared into phase
    length setting


    set

    1

    17

    Collection cutting
    head device and hanging pot

    1T

    set

    1

    18

    After cutting roller
    Frequency control, water cooling

    3.5×5=17.5T

    set

    5

    19

    Knockout rollerⅠ
    Frequency control, water cooling

    3.5×5=17.5T

    set

    5

    20

    Knockout rollerⅡ

    3.5×5=17.5T

    set

    5

    21

    Cooling bed roller

    4×10=40T

    set

    10

    22

    Tilting gear machine

    8T×5=40T

    set

    5

    23

    Shifting steel machine
    For 12m length

    33T

    set

    1

    24

    Points steel machine

    35T

    set

    1

    25

    Step cooling bed

    126T

    set

    1

    26

    Collection cooling bed

    30T

    set

    1

    27

    Caster body cooling system

    8T

    set

    1

    28

    Caster cover

    10T

    set

    1

    29


    Gas source processor
    deal instrument gas


    set

    1

    30

    steel platform

    200T

    set

    1



    Steam exhaust fan

    2T

    set

    1


    Hydrauli,Lubrication,pneumatic system




    1

    Host hydraulic station

    5T

    set

    1

    2

    Knockout hydraulic station
    For tilting gear machine

    3.5T

    set

    1

    3

    Hydraulic lifting tailgate

    1T

    set

    3

    4

    Centralized grease lubrication station

    Include distributer and oil pipes


    set

    6

    5


    Hydraulic piping

    include pipe parts


    set

    1

    6


    Lubrication piping


    set

    1


    CCM 3-Electric




    1

    Operating station




    2

    Software Package




    3

    PLC


    set

    2

    5

    Inverter





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