ice Cream Refrigerated truck body with Full FRP / GRP Sealed
Sandwich Panel Kits |
The Refrigerated And Insulated Box Can Fit For The Chassis Of |
VOLVO,BENZ,MAN,Scania,
Isuzu,JMC,JAC,Foton,FAW,HOWO,Sinotruk,Shacman,Beiben,
Tata,Mitsubishi,Ford,Toyota |
Main Structure of the Panel | Firber Glass+PU +FirberGlass |
Thickness of the Box Panel | Roof/ mm | Wall / mm | Floor / mm | Door / mm |
105 | 105 | 105 | 105 |
This box design With much thicker Side walls and more Side Small
doors for the Ice Cream Distribution at different station, and
reduce the Freezing Air Lose as less as it can. |
Ice Cream Side Door | As required |
Insulation Material | All panels, floor & roof of the box will be insulated with
polyurethane foam (pu) of density 40kg/m3, which can carry the
thermal conductivity value 0.3kcal/m3. the gas leakage rate of the body insulation is less than 0.3w/㎡*k | Standard |
Drain Pipes | 2 Nos. PVC U-Pipe,30mm Dia. Drain With Drain Cap At The Front End. | Standard |
Internal Kick Plate | Aluminum Checked Kick Plate Of 30cm High For Leak Proof And Wall
Protection.Thickness 3mm | Options |
Front Wall Reinforcement: | 1.Steel Plate Designed As Supporting Frame To Carry The Cooling
Unit Safely, Suitable For THERMO KING Or Carrier . | Options |
2. Cooling Unit Cut Out Finish GRP Frame 3mm Thick. |
Floor | Floor construction | 1.all closed struture , without any metal . |
2. enforcement of built in wooden cross members to keep the
transverse force condition of the panel. |
3. polyurethane insulation of overall thickness 82mm. Density
40kg/m3 under a layer of the plywood 12mm.thick |
4. GRP /FRP skin 2.5mm thick |
Surface | Standard:the floor surface is covered totally by white grp made
together with the floor panel. | Standard |
Options: aluminum checked plate ,aluminum channels as repuired. | Options |
Aluminum Profiles | The used aluminum profile andonized silver , heat treated , harden
metal which is made 6063 alloys,to wear resistance and strength to
the box. | |
External Angle | Extruded Angle 100 X 150 X 3mm,Made Of Aluminum Include Front ,
Rear, Top And Lower Round Corners. To Protect The Corner And The
Side Of The Van. | Options |
Interior wrapping edge | Made of aluminum only the top side to arrange the wire of the
light. | Options |
External wrapping edge | Made of aluminum alloy to protect the side edge of the van,vertical
in the front is half round model, horizontal side is 90 degree
angle model. | Options |
Lights | Internal : | Internal Light LED Type 24V-8W, 2no’s Moisture Resistant. Fixed In
The Roof. | Standard |
External : | 2+2 No’S Light, At Front And Rear At Top,Front Is White, Rear Is
Red. | Standard |
Plastic Curtains | Side door | Pvc plastic curtains 3mm thick x 200mm wide, overlapped, long
enough to cover the full height of the side door. | Options |
Rear door | Pvc plastic curtains 3mm thick x 200mm wide | Options |
the curtains are hanging on female stainless steel part joined to
the male part fixed on the roof. |
Rear Door | Door type | 2 wing rear doors with grp outer and inner skin, full open . | standard |
Options: 3 wings rear doors, tail lift at the rear. | Options |
Door harware | The accessories fitted with the door is made of stainless steel. | standard |
2 nos. Container type locks plus door retainers. |
Door seals | All edges of the door fitted with double aluminum profiles &
epdm rubber gasket . Sealing against rain & dust | standard |
Door holder & stoppers | 2 sets of stainless steel door retainers fitted strongly on built
in plates inside the panels. 2nos. Of rubber made stoppers. | standard |
Door handle | 20cm long 14cm dia. Stainless steel pipe to be mounted to the left
door to hold the person get into the box | standard |
Sub-frame | Carbon steel 16mn, dimenison per customer's chassis specification | Standard |
Finishing-color | White gelcoat colour both side, uv resistant, food grade approval | |
Other options | |
A)side door (single opening) | 940*1740mm | Options |
single wings open |
options: double wings open |
B) partition (removable) | To part the van space to different cargos loading space with
different temperature ( if the refrigerator unit can) | Options |
C) meat hang hooks | To hang the the big meat or fish to the roof | Options |
Refrigerator | Thermoking,CARRIER,MITSUBISHI | |
Material Of The Body Panel | Outside Panels Are Claded With High Quality Fiberglass Of More Than
3mm.Thick In One–Complete With Whole Panels After The Alkali Free
Glassfibre Heated And High-Pressed, White Color, Food Hygienic And
Vermin Proof Materials |
Main material | Surface layer of plastic resin clothing, waterproof :ashland |
Panel Producing Layer Order |
ALKALI FREE GLASS FIBRE/ |
UNSATURATED POLYESTERS RESINS |
COLOPHONY : ASHLAND BRAND FROM AMERICA |
PU : PUREN BRAND FROM CHINA & GERMANY JOINT VENTURE |
BOND : HENKEL BRAND FROM GERMANY |
Producing Equipment And Technology | 1. Adopt The Know-How And Special Equipments Of Kogel Fahrzeugwerke
AG To Produce The Sandwich Panels Of Refrigerated & Insulated
Truck With WET-IN-WET Method And High Pressure, Vacuum Workmanship. |
2. The Special Press Machine Can Meet Various Requirements Of
Refrigerated & Insulated Bodies. The Dimension Of Panel Can Be
Chosen At The Follow Range: Length 0-14750mm Width 0-3200mm
Thickness 27-135mm |
3. The Insulated Body Is Formed By Applying Polyurethane Adhesive
To The Joint Area Of The All-Closed Sandwich Panels, Which Ensures
The Joint Reliability And Optimum Insulation. |
Body Constructure | The whole van body is made up of six panels:floor plate, front
wall, two side wall, roof and rear wall portal. Self-supporting
body, without cross bars inside and outside skin made of glass
fiber reinforced polyester, reinforced with z-straps. |
The core of hard foam with best insulation properties. |
Without metallic carrier elements = without direct heat
conductivity. The bodies are watertight. The plastic elements are
flame resistant. |
For galvanized door frame and g.p.r. panel. Due to absence of
metal, excellent insulation value is obtained. (no heat
conductivity). Thick wall door with 5 fold seal. Door lock with
optimum contact pressure. |
Main instruction of the Panel kits and box | All-Close Panels Produced With German Technology And Machines,
Adhesive Structure With The Type Of Building Block, Freon-Free
Polyurethane Vesicant Material Is Our Innovation,Which Are Very
Different From Traditional Open Sandwich Panel With Connect By
Metals, Injected Polyurethane At Site With Freon.Our Surfaces Of
Panels Are FRP, The Middle With PU Foam Sheet, The Both Surface FRP
Is Connected By FRP Stiffener To The Whole, During Producing, The
E-Glass Fiber, UPR(Unsaturated Polyester Ester Resins) And
Fluorine-Free PU Foam Structured Together After Heating And
Pressing , Which Also Makes A Layer Of UV Protection, Waterproof,
Anti-Aging, Anti-Corrosion In The Outer Side Surface Of The Panels
At The Same Time. |
| |
Easy Assembly For Box | It Is Also Very Easy To Assemble Our Insulated Bodies, Because
Applying Polyurethane Adhesive To The Joint Area Of The All-Closed
Sandwich Panels, Which Ensures The Joint Reliability And Optimum
Insulation, Forms Them. All Bodies CKD We Provide Have Included All
Necessary Accessories Such As Aluminum Angles, Aluminum Corner,
Sealing Glues, Screws, Side Guards, Etc. Therefore, You Can
Assemble Them By Yourself Without Purchasing Any Material.
Generally, 3-4 Workers Can Assemble 5-6 Bodies Everyday. Moreover,
At The Beginning We Will Assign Our Engineers To Supply You Some
Technical Guidance. |