Precision PCD Diamond Brush Cutter Metal Texturing Polycrystalline Diamond Tools

PCD Brushing Cutter

1. R&D Objective
Traditional texturing tools suffer from:

Short service cycles (≤1 week)

High powder clogging & tooth breakage rates (＞30%)

Residual debris on textured surfaces

2. Features & Advantages

Revolutionary Geometry:

Axial-tilted edge design replaces vertical-edge structure

Transitions from full-width milling to single-point cutting

Performance Metrics:

100% elimination of powder adhesion

Zero tooth breakage under 80N cutting force

Achieves Ra0.2μm textured finishes

3. Applications
Precision surface texturing for:

Luxury watch cases

Medical implant surfaces

Aerospace-grade metal components

4. Tool Lifespan

6-month service life (vs 3-5 days for conventional tools)

Industry Validation: 99% user satisfaction in high-volume production

Shaper Diamond Technology Co., Ltd. was established in 2008 in Zhuzhou City, Hunan Province, China. Since its inception, the company has been dedicated to researching, developing, producing, and selling HPHT synthetic diamond and superhard material products. Over the years, Shaper Diamond has continuously invested in technology and equipment, enabling the company to achieve leading status in the industry.

Advantages:

1. Strong technical force: Shaper Diamond has a professional team composed of highly skilled technical experts. The company has also independently developed a number of patents related to HPHT synthetic diamond and superhard material production technology.
2. Advanced equipment: Shaper Diamond has invested heavily in advanced equipment and facilities to ensure high-quality production. The company's equipment includes high-pressure and high-temperature synthesis equipment, precision diamond sawing machines, and diamond polishing machines.
3. Strong product strength: Shaper Diamond's products have high wear resistance, high hardness, low friction coefficient, and other characteristics. The company's products are widely used in the fields of machinery, tooling, mining, and other industries.
4. Excellent reputation: Shaper Diamond has always adhered to the concept of quality first and integrity-based business. The company has won a good reputation from customers at home and abroad through its excellent product quality and excellent after-sales service.

The products cover sawing grade diamond, abrasive grade diamond, dressing and machining grade large single crystal diamond, and gemstone grade diamond.